Environment
18 | 30 |
Climate change | Energy efficiency |
39
Driving energy transition
Environmental Protection
Climate change
Material topics | Principles of the UN |
Global Compact |
- Climate change
գ Air emissions | Principle 7. Businesses should support |
a precautionary approach to environmental | |
challenges. |
NLMK Group is fully committed to climate change action and takes meaningful steps towards decreasing greenhouse gas emissions, progressively reducing the carbon footprint of its products. Moreover,
the Company's products (such as steel for wind energy and energy-efficient electrical steels) enable a broad range of consumer industries to substantially reduce their climate impact.
In 2023, the percentage of recycled content in the steel produced by NLMK Group almost reached 20%; apart from ferrous scrap, sources of recycled materials included recyclable iron-containing sludge, dust and scale4. Specific CO2 emissions from scrap steelmaking are approximately four times lower than when using primary raw materials.
Key events in 2023
գ Strategic target for specific emissions per tonne |
of steel (1.91 t) was achieved |
գ A climate strategy was developed and approved |
for NLMK Europe; an action plan to reduce |
emissions was approved with targets (Scope |
1+2) to reduce specific emissions by 30% by 2030 |
compared to the baseline year of 2021 |
գ Low-carbon electric energy purchases made |
it possible to bring Scope 2 emissions (market- |
based method) to zero at NLMK Group's Russian |
sites |
Principle 8. Businesses should undertake initiatives to promote greater environmental responsibility.
Principle 9. Businesses should encourage
the development and diffusion of environmentally friendly technologies.
Contribution to the achievement
of national sustainable development goals and national projects
Emissions avoided with NLMK's products are comparable to emission volumes from the entire steelmaking operations of the Group
In 2024, NLMK Group published its fourth report in line with the recommendations of the Task Force on Climate- Related Financial Disclosures (TCFD)5 updated in 2021.
գ | Independent verification of slab and GO steel |
cradle-to-gate footprint was carried out | |
գ | Reports were prepared in accordance with |
The Climate Doctrine of the Russian Federation was adopted pursuant to Decree of the President
Managing climate change-related issues
the EU's Carbon Border Adjustment Mechanism |
(СВАМ) for the first time |
Global sustainable development goals
of the Russian Federation No.812 dated 26 October 2023. The Doctrine is a set of views on the purpose, principles, content, and ways of implementing the unified state policy of the Russian Federation on issues related to climate change and
its consequences. The key goal of the new climate policy is to achieve a balance between emissions and their absorption by 2060. NLMK activities comply with the approved doctrine.
[TCFD Governance] [GRI 3-3]
The Company's leadership devotes continued attention to climate-related issues, which are embedded into its corporate governance system.
The agenda of the Board of Directors meetings includes such issues as the decarbonization strategy, climate projects, climate risks, methodology, benchmarking, and progress towards achieving the goals. The Board of Directors Strategic Planning Committee determines climate impact reduction goals.
[TCFD Governance a)] [GRI 2-12]
Goals related to climate impact reduction
divisions, as well as heads of production units
at NLMK Group companies. The Company evaluates progress towards achieving the goals annually.
[TCFD Governance b)] [GRI 2-13]
NLMK Group's management devotes particular attention to climate aspects when considering the Company's strategy, risk management, annual budget, and business plans, as well as when setting its business goals and monitoring the implementation and efficiency of major investments.
㈭ For more information on climate-related issues, please |
Key figures for 2023
are assigned by the CEO (Chair of the Management Board) to managers of the Group's functions and
visit theCompany website. |
1.74 t of CO2
per tonne of steel (Scope 1 + 2)1
-2.9 m t of CO2
in 2023 through projects implemented since 2018 (Scope 1 + 2) and purchase of low-carbon energy2
-77kg
of solid fuel/t of pig iron through activities undertaken since 20103
-511 m t of CO2
in avoided emissions for the entire lifecycle of NLMK products sold in 2018-2023
- Market-basedmethod including NLMK Long Products companies.
- Including NLMK Long Products companies.
- End-to-endconsumption of coal and petroleum coke, including coke, sinter, and pig iron production.
- Internal scrap of steel furnaces and screenings of sinter and pellets are not taken into account in accordance with ISO 14021:2016 and EN 45557:2020.
- The Task Force on Climate-Related Financial Disclosures (TCFD) was established in December 2015 by the Financial Stability Board (FSB), an international body created by the G20 states. In October 2021, the TCFD published its revised recommendations, which set out the basic principles of climate-related disclosures for companies and organizations. In 2023, the Financial Stability Board announced that the work of the Task Force For Climate-Related Financial Disclosures had fulfilled its remit and disbanded. It was expected to be replaced by another body: the IFRS Foundation. The TCFD website is no longer updated, but its resources will remain available. NLMK Group has decided to publish the report for 2023 in the same format.
18 | Sustainability Report 2023 | 19 |
Adaptation to climate change
Russia was ranked 30th among 185 countries by the Notre Dame Global Adaptation Initiative
(ND-GAIN) Index Country Rankings. The country's profile says "Adaptation challenges still exist, but the Russian Federation is well positioned to adapt."
Earlier assessments of climate change-related physical risks have determined that NLMK Group sites' exposure to such risks is low. In general, the level of adaptation risks faced by the Group is low. An in-depth analysis of physical risks for Stoilensky has been translated into the following recommendations for adapting the site to adverse weather and climate conditions:
Employee adaptation:
- Develop a special schedule for hot weather conditions
- Provide shade
- Provide drinking water and electrolyte beverages
- Encourage the use of personal protection from heat
Equipment adaptation:
- Increase research spending to improve engine and equipment performance in hot weather conditions
- Develop a special schedule for hot weather conditions
Adaptation to more frequent extreme weather events:
Climate impact reduction strategy
The CO2 reduction potential for BF-BOF steelmaking
is limited to 5-15% of the current levels (excluding carbon capture, utilization, and storage1). More significant reductions can be achieved through transition from coal to "green" hydrogen and switching to the HBI+EAF process (hot-briquetted iron + electric arc furnace).
In 2021, NLMK Group adopted its Climate Programme that envisages a phased transition to the electric arc method of steel production based on DRI/HBI
as feedstock (coke-free iron ore with a high iron content). Even with the current energy consumption structure (that includes natural gas), the above route allows
for a twofold reduction of CO2 emissions compared to the BF-BOF route. Going forward, when sufficient volumes of "green" hydrogen and industrialized technologies of hydrogen-based reduction become available, the decarbonization potential of the process should exceed 90% (vs. the current levels). In light
of the current restrictions on access to HBI technologies, the timeline of the programme will be determined
at a later date. In 2023, the Company continued
to pursue research in carbon capture, utilization, and storage, as well as in use of biofuel and electric power generation based on renewable energy sources.
In 2023, projects to increase the iron content
in concentrate implemented earlier at Stoilensky produced tangible results, enabling an annual reduction of CO2 emissions of up to 800,000 tonnes. Other investment projects and operational improvements implemented within the current strategic cycle
are contributing to the reduction of specific CO2 emissions as well.
In 2023, NLMK Lipetsk carried out the following projects: separate flux dosing2, improvement of the steam-supply cycle in coke and chemical operations by switching
to secondary energy resources, and energy-saving lining of lime kilns. In addition, the boiler room of the Parus health resort switched from fuel oil to natural gas. These measures will help reduce direct CO2 emissions by 100,000 tonnes per year. Furthermore, the Company pursues other projects, including the construction
of a new power plant for recovery of by-product fuel gases. Commissioning of the recovery cogeneration plant will reduce CO2 emissions by 650,000 tonnes per year (or by 35 kg of CO2 per tonne of steel).
1 Though CO2 capturing technologies are available, |
none of them is commercially viable for large volumes |
of greenhouse gases. Such projects require significant CAPEX |
In March 2023, NLMK Pennsylvania launched a new reheating furnace for slabs. The new furnace will deliver natural gas savings of up to 30%.
In 2023, NLMK Europe developed and approved
a climate strategy along with an action plan (operational and investment actions) to reduce specific emissions with a focus on improving energy efficiency (optimizing equipment operation, reducing electric power and natural gas consumption, transition to induction heating, and increasing the share of renewable energy sources in the division's consumption). Mid-term targets for reduction of specific emissions of the division were set (the target level for 2030 is 0.15 t of СО2/t of rolled products or -30% to the baseline year of 2021).
Long-term CO2 reduction goals
NLMK Group's long-term decarbonization strategy assumes the replacement of the Blast Furnace- Basic Oxygen Furnace steel production process with low-carbon technologies. A phase-in process will
be timed to blast furnace overhaul schedules and other technology constraints.
NLMK Group has set long-term goals to reduce specific emissions (Scope 1+2) to 1.2 t of CO2/t of steel (-40%
of the current intensity) by 2050 with a full transition to HBI+EAF using the Group's captive iron ore,
as well as procurement of natural gas and electricity at current levels of carbon intensity.
1.2t CO2 / t steel
NLMK Group's long-term goal to reduce specific emissions (Scope 1 + 2) by 2050.
When the industrialized hydrogen-based iron reduction technologies come along and sufficient amounts
of low-carbon electricity become available, the new process chain will reduce the Group's carbon intensity to 0.2 t of CO2/t of steel (a 90% reduction vs. the current level). The remaining emissions can be reduced to zero through CO2 capture projects or offset by absorption projects.
Thus, NLMK Group aims to achieve carbon neutrality when the necessary external conditions allow it.
NLMK Group continues
to advance its low-carbon energy consumption
[GRI 2-25]
Increasing the share of low-carbon energy sources is one of the Company's priority initiatives aimed at reducing its carbon footprint.
Nuclear energy is one of the main decarbonization tools, currently accounting for a third of global low-carbon electricity production. In 2023, the Russian sites' external electricity needs were almost fully met
by nuclear energy.
The Company is also interested in renewable energy sources. In 2023, more than half of NLMK DanSteel's energy needs were satisfied
by purchased wind power. The Company
is planning to develop captive electric power generation based on solar energy.
In 2023, a total of 5.84 billion kWh of low- carbon electricity was supplied to NLMK Group, which enabled the Company to reduce Scope 2 emissions by 1.87 million tonnes of СО21.
- Improve the leakproofness of shop roofs
and OPEX. |
2 Sintering process optimization through separate feeding |
of lime and dolomite (fluxes) with accurate dosing. |
1 Of the 5.84 billion kWh of procured low-carbon energy, NLMK Long sites accounted for 1.29 billion kWh. The reduction of Scope 2 emission without NLMK Long sites stands at 1.45 m t of CO2.
20 | Sustainability Report 2023 | 21 |
Metrics and targets
[TCFD Metrics and targets]
In 2023, the Company reported its greenhouse gas emissions in compliance with Russia's new legislative requirements and in line with СВАМ for the first time.
Direct and indirect energy emissions of NLMK Group, '000 t of CO2 equivalent
[GRI 305-1] [GRI 305-2] [TCFD Metrics and targets b)]
Indicator | 20181 | 2019 | 2020 | 2021 | 2022 | 2023 |
Direct GHG emissions (Scope 1) | 30,772 | 28,145 | 29,558 | 29,932 | 28,818 | 29,969 |
Carbon dioxide (СО2) | 30,701 | 28,078 | 29,489 | 29,863 | 28,752 | 29,902 |
Mandatory reporting has its limitations and differs from the voluntary disclosures on greenhouse gases provided in this Report. The Company's sites in Europe and the USA have been submitting mandatory annual GHG reports for many years.
In 2023, the organizational boundaries of the Company changed significantly in view of the sale of NLMK Russia Long Products assets. In accordance with the GHG Protocol Corporate Accounting and Reporting Standard, the 2018 baseline emissions and the emissions of the following years were recalculated without
the emissions of the divested companies1.
including from stationary sources | 30,526 | 27,893 | 29,310 | 29,675 | 28,573 | 29,730 |
Methane (CH4) | 46 | 42 | 44 | 43 | 41 | 43 |
Nitrogen oxide (N2O) | 25 | 25 | 25 | 26 | 24 | 24 |
Indirect energy emissions (Scope 2)2, location-based | 2,155 | 1,930 | 1,866 | 2,051 | 1,861 | 1,785 |
Indirect energy emissions (Scope 2)3, market-based | 2,193 | 1,969 | 1,909 | 1,359 | 743 | 384 |
Total (Scope 1 + Scope 2), location-based | 32,927 | 30,074 | 31,424 | 31,983 | 30,679 | 31,754 |
including СО2 for stationary sources | 32,681 | 29,822 | 31,176 | 31,726 | 30,434 | 31,515 |
(location-based) | ||||||
Total (Scope 1 + Scope 2), market-based | 32,965 | 30,113 | 31,466 | 31,292 | 29,561 | 30,353 |
including СО2 for stationary sources | 32 719 | 29 861 | 31 218 | 31 034 | 29 315 | 30 114 |
(market-based) | ||||||
СО2 emission from biomass combustion | 17 | 25 | 25 | 26 | 29 | 33 |
(Scope 1, for reference) | ||||||
The methodological approaches and sources of data used to determine emissions are described on the website of the Company. In 2023, there
was a noticeable change in the approach to determining the electric power emission factors in the Russia. Now, they are determined based on the data of Trading System Administrator of Wholesale Electricity Market Transactions (TSA)
for the 1st pricing zone of Russia2, where all Russian assets of the Group consuming electric power from external grids operate.
- However, the achievement of previously set target indicators for NLMK Group for 2023 is monitored within the former organizational boundaries (see further).
- https://www.atsenergo.ru/results/co2all.
- According to Eurofer data.
CO2 emission per tonne of pig iron under the EU ETS methodology
CO2 emission per tonne of pig iron at NLMK Lipetsk in 2023, calculated in accordance with the EU methodology for emission allowance allocation, was 1.38 tonnes of CO2 per tonne of steel. This
is significantly better than the average level
of emission by European steelmakers at 1.49 tonnes of CO2 per tonne (as a comparison, 10% of European steelmaking companies with the lowest emissions emit 1.36 t of CO2/t)3.
NLMK Group's CO2 emission in line with EU ETS (Scope 1), t of CO2/t of pig iron
1.49
1.381.36
NLMK | EU | EU |
2023 | average | TOP 10 |
GHG emission trends (Scope 1 + Scope 2, location-based),m t of CO2 equivalent
[GRI 305-1] [GRI 305-2]
2.2 | 2.2 | 2.0 | 1.9 | 1.9 | 2.1 | 1.4 | 1.9 | 1.8 | 0.4 | |
1.9 | 0.7 | |||||||||
30.8 | 28.1 | 29.6 | 29.9 | 28.8 | 30.0 |
2018 | 2019 | 2020 | 2021 | 2022 | 2023 |
Indirect energy emission of GHG (Scope 2), location-based
Indirect energy emission of GHG (Scope 2), market-based
Direct GHG emission (Scope 1)
- The baseline year for all Scopes is the year when Strategy 2022 was launched.
-
Emission of СО2 from fuel combustion in the production of electricity received from the external grid for the needs of the Group's sites. The calculation was made using
the location-based method, i.e. by the average weighted rates of greenhouse gas emissions produced in a certain territory (country, region, state). - Emission of СО2 related to supplies of external electricity, including targeted procurement of all or a portion of external electricity based on free sales and purchase contracts and certificates.
- Location-basedfor Scope 2.
Increased steel production (+7.9%) was a key driver
of absolute emissions' growth compared to 2022 (+3.5%4)
22 | Sustainability Report 2023 | 23 |
Blast furnace operations (51%), energy production (14%), and iron ore production (11%) are the largest contributors to direct greenhouse gas emissions (Scope 1). The overall contribution of emissions from mobile units and emission of CH4 and N2O into NLMK Group's total direct GHG emissions is less than 1% in CO2 equivalent.
NLMK Group regularly estimates CO2 emissions from the combustion of biomass (wood chips and charcoal) used at NLMK Lipetsk for ferroalloy production. These emissions are climate-neutral, provided for reference only, and not included in the total emission volume. In 2023, the use of biomass, including wood chips and charcoal, has increased to 10,400 tonnes. The Company is considering the feasibility of using sustainable biomass in its key steelmaking processes. The charcoal supplied to the Company is FSC certified1, while wood chips are produced from in-house production waste. The Company has engaged an external contractor
to leverage the opportunities for the manufacturing of biocoal from waste wood.
Total direct and indirect energy emissions of GHG by country in 2023 (Scope 1 + Scope 2, market-based), '000 t of CO2 equivalent
[GRI 305-1] [GRI 305-2]
1.38 | 1.49 | 15 | 30,353 | ||||||
1.36 | |||||||||
20 | |||||||||
146 | 111 | ||||||||
193 | |||||||||
472
29,395
Russia USA Belgium Italy Denmark France India Total
Upstream GHG emissions (Scope 3), m t of CO2 equivalent [GRI 305-3]
8.3 | 1.36 | 7.7 | ||
7.1 | 7.2 | |||
7.0 | 6.2 | |||
2018 | 2019 | 2020 | 2021 | 2022 | 2023 |
Purchased ferrous metals accounted for 32% of the calculated other indirect emissions, thus exceeding the share of emissions associated with coal (30%) for the first time.
In the market-based calculation, in 2023, Scope 2
Other indirect GHG emissions (Scope 3) in the upstream value chain by category, 2023, % [GRI 305-3]
0.9 | |
0.8 | |
0.6 | |
0.5 | |
0.5 | |
0.3 | |
0.2 | |
0.1 | |
Ferrous metals2 | . |
Hard coal | . |
Ferroalloys | . |
The Company continues to assess indirect greenhouse | ||
Direct GHG emissions (Scope 1) | gas emissions associated with the production of the main | |
types of external resources used by NLMK Group | ||
by source2, % [GRI 305-1] | companies (upstream emissions) and their delivery | |
to the companies' gates, as well as the transportation | ||
of raw materials and semi-finished products between | ||
the companies of the Group3. Estimated coverage | ||
is at least 95%. For purchased electricity, Scope 3 includes | ||
0.3 | emissions associated with fuel production, processing | |
and delivery, as well as electricity transmission losses. | ||
0.2 | Scope 3 includes emissions of methane, nitrous oxide, and | |
carbon dioxide. | ||
0.2 | The Company works with suppliers to obtain | |
information about the carbon footprint associated with | ||
the purchased products. The calculations rely on specific | ||
CO2 emission data for rail cargo transportation | ||
within Russia provided by the largest rail operator. | ||
Blast furnace operations | . | The assessment of specific emissions from natural gas |
production and transportation within Russia is based | ||
Energy production | . | |
on data provided by the largest gas market players. | ||
specific emissions went down by 2% vs. 2022 and
by 8% vs. the baseline of 2018. The reduction was driven by completed projects (see p. 36) and procurement
of carbon-free energy by Russian sites.
- NLMK Group continues to develop and implement projects aimed at GHG emission reduction (see p. 28)
Natural gas | . |
Non-ferrous metals | . |
Railway transportation | . |
Petroleum coke | . |
Pellets and HBI | . |
Electric energy | . |
Marine transportation | . |
Fluxes and minerals | . |
Oil fuel | . |
Motor transportation | . |
Process gases | . |
Coal coke | . |
Carbon materials | . |
Ore and concentrate | . |
Iron ore feedstock production | . | ||
BOF operations | . | Other indirect emissions in the preceding years were | |
Coke production | . | recalculated in view of the fact that the organizational | |
Lime production | . | boundaries of the Company had changed. Emission | |
Steel rolling and finishing | . | factors related to electric power, technical gases, metals | |
Mobile units | . | and ferroalloys were also adjusted. | |
EAF operations | . | ||
Other stationary sources | . | 1 | Forest Stewardship Council. |
Ferroalloy production | . | 2 | СО2 emissions from the combustion of process gases (blast |
furnace and coke oven gas) outside the gas sources but | |||
within the Group's sites are assumed equal to emissions from | |||
the combustion of an energy-equivalent amount of natural | |||
gas adjusted for combustion efficiency. The corresponding | |||
CO2 deduction is made for process gas sources. | |||
The "Production of energy resources" category includes | |||
emissions generated by production of heat, electricity, and | |||
technical gases. | |||
3 | This category does not include emissions associated with | ||
the semi-finished products manufactured within the Group, | |||
as they are already accounted for in Scopes 1 and 2. Also, this | |||
category excludes emissions associated with the delivery | |||
of products to customers. |
Specific CO emissions from stationary sources1, t of CO | equivalent / t of steel [GRI 305-4] | |||||
2 | 2 | |||||
Indicator | 2018 | 2019 | 2020 | 2021 | 2022 | 2023 |
Specific direct emissions (Scope 1) | 2.15 | 2.17 | 2.24 | 2.08 | 2.09 | 2.02 |
Specific indirect energy emissions (Scope 2, location-based) | 0.15 | 0.15 | 0.14 | 0.14 | 0.14 | 0.12 |
Specific indirect energy emissions (Scope 2, market-based) | 0.15 | 0.15 | 0.15 | 0.10 | 0.05 | 0.03 |
Specific total emissions (Scope 1 + Scope 2, location-based) | 2.30 | 2.32 | 2.39 | 2.22 | 2.23 | 2.14 |
Specific total emissions (Scope 1 + Scope 2, market-based) | 2.31 | 2.32 | 2.39 | 2.17 | 2.15 | 2.04 |
- In line with the corporate approach to determining CO2 emission targets: CO2 only, stationary sources only.
- This category mainly includes third-partysemi-finished steel products used by NLMK companies for processing into finished steel.
24 | Sustainability Report 2023 | 25 |
Specific CO2 emissions (Scope 1 + Scope 2, location and market-based) from stationary sources, t/t of steel [GRI 305-4]
2.31 | 2.32 | 2.39 | |
2.22 | 2.23 | ||
2.30 | 2.32 | 2.39 | 2.14 |
2.17 |
Consistent efforts are made to reduce the Company's environmental footprint.
From 2010 to 2023, emissions of СО2 per tonne of steel went down by 17% across the Group and by 16% at NLMK's flagship production site in Lipetsk.
Total reduction of СО2 emissions by projects contributing to NLMK Group's strategic target through 2023 [GRI 305-5]
Reduction of GHG emissions: | Scope 1 | Scope 2 | Scope 3 | Scope 1+2 | Scope 1+2+3 |
In absolute terms, '000 t of CO2 | -817 | -90 | -375 | -908 | -1,283 |
equivalent | |||||
Specific, kg of CO2 equivalent / t | -46.3 | -5.1 | -21.3 | -51.4 | -72.7 |
of steel | |||||
2.15 | |||||
2.04 | |||||
2018 | 2019 | 2020 | 2021 | 2022 | 2023 |
Scope 1+2, market-based
Scope 1+2, location-based
NLMK Group reduces climate footprint by using hydrogen-containing secondary resources
[GRI 2-25]
NLMK Group uses by-product gases from steelmaking operations as fuel for power generation or as a direct energy source for core process equipment. This approach helped reduce the consumption of fossil fuels and GHG emissions by 5 million tonnes of СО2 per year.
Some of the blast furnace gas is fed into top pressure recovery turbines that generate additional power without any fuel combustion. The total captive power generation covers two- thirds of NLMK Lipetsk's electricity needs.
By-product fuel gases also contain pure hydrogen - from 7% in the blast furnace gas to 60% in the coke oven gas. Hydrogen utilization further reduces the consumption of carbon-based fossil fuels. In 2023, NLMK Group consumed 19.5 billion m3 of blast furnace and coke oven gas, which contained approximately 2.6 billion m3 of hydrogen.
This was driven by improvements in operational efficiency and implementation of a series of investment projects. End-to-end consumption of solid fuels (coal and petroleum coke) per tonne of pig iron went down by 77 kg, natural gas consumption went down by 22 m3, and external power consumption decreased by 31 kWh.
In 2023, target specific СО2 emission per tonne of steel (Scope 1 + Scope 2) calculated within the previous organizational boundaries (i.e. including NLMK Russia Long companies) and not adjusted for the change
of the external emission factor for electric energy was 1.91 t/t vs. 2.00 t/t of the 2018 baseline (a 4.5% decrease).
Actual specific СО2 emission in 2023 calculated
on the same basis amounted to 1.91 t of СО2/t of steel or 1.74 t of CO2/t of steel, if the procured low-carbon power is factored in. Therefore, the 2023 target per tonne of steel was achieved.
NLMK Group's specific CO2 emissions (Scope 1+2), including NLMK Russia Long Products sites, t of СО2 /t of steel
1.381.36
2.10
2.00 | 2.03 | 1.95 | 1.98 | |
2.10 | 1.91 | |||
Target 2023 - 1.91 т СО₂ / t | |||||
of steel | 1.86 | 1.84 | |||
1.74 | |||||
2018 | 2019 | 2020 | 2021 | 2022 | 2023 |
Excluding low-carbon energy supplies
Including low-carbon energy supplies
NLMK Group continues to develop and implement projects aimed at reducing the emission of greenhouse gases. These rely on proven measures to improve energy efficiency and reduce fuel consumption by process equipment, as well as on some innovative solutions, including the use of carbon resources and biofuels
in blast furnace operations and innovative carbon capture, utilisation and storage technologies.
Key achievements in reducing СО2 emissions in 2023 came through the projects implemented in 2019−2022. In 2023, the Company implemented a number
of additional projects to ensure a significant reduction of СО2 emissions (Scope 1 and Scope 2), such as energy efficiency improvement projects.
The impact of the projects was evaluated on the basis of technical effects achieved over the time period
in question compared to a business-as-usual scenario (baseline). A custom model was applied to projects that affect sintering and ironmaking operations.
The model used an end-to-end calculation of resources consumed per tonne of pig iron across the entire value chain and accounted for the interdependencies among the projects. Separate calculations were made for projects in steelmaking and rolling operations and power generation. In the previous year, the Company began to include Scope 3 emissions in the evaluation process. In addition to СО2 emissions, Scope 3 takes into account CH4 emissions from coal and natural gas.
Specific direct emissions of CO2 per tonne of steel at NLMK Lipetsk in 2023, calculated in line with
the guidance1 for the European Union Emissions Trading System (EU ETS) was 1.70 t of СО2 /t of steel. The gap with the EU ETS benchmark2 - as stricter requirements were imposed in 2021 for the period of 2021-2025 - currently stands at 7%.
NLMK Lipetsk CO2 emissions according to the EU ETS (Scope 1), t of CO2/t of steel
1.70
1.59
NLMK | EU ETS |
Lipetsk 2023 | benchmark³ |
-
Commission Delegated Regulation (EU) 2019/331
of 19 December 2018 determining transitional Union- wide rules for harmonised free allocation of emission allowances pursuant to Article 10a of Directive 2003/87/EC of the European Parliament and of the Council. - The EU ETS does not regulate BOF steel, but it includes benchmarks for coke, sinter, pig iron, lime, and dolomite. The provided data per tonne of steel are calculated based on specified consumption coefficients.
- Assuming that the rates of coke and iron ore consumption are equal to those of NLMK in 2023.
~RUB 34bn
or $0.4 bn, total investment in СО2 emission reduction projects completed
by the end of 2023
26 | Sustainability Report 2023 | 27 |
Climate cooperation
NLMK Group participates in discussions of carbon regulation legislation.
Assessment and verification of the product carbon footprint
In 2023, NLMK Group carried out an independent
Assessment of climate risks and their impact on strategy
In 2023, NLMK experts took part in the formulation
of the indicative rates of specific GHG emission factors for the following Russian best available techniques reference documents: ITS 27-2023 "Downstream processing of ferrous metal products" and ITS 25-2023 "Iron ore mining and dressing". NLMK experts were engaged to develop a reference method for determining CO2 emission indicators for the iron and steel industry. This method was incorporated into ITS 26-2022 "Production of pig iron, steel, and ferroalloys".
verification of the earlier estimates of the carbon footprint of slab and GO steel production at NLMK Lipetsk.
The verification was based on the cradle-to-gate concept, that is, all the production processes from mining of the raw materials and fuel to final products leaving the factory gate were included.
Moreover, in 2023 an estimation of the carbon footprint of the core types of NLMK Europe products was prepared to be verified by a third party.
[TCFD Risk management] [GRI 201-2]
Risk management
Climate risk management is an integral part
of NLMK Group's risk management system. Climate risks are identified and assessed based on qualitative and quantitative methods, including scenario analysis and modelling of risk materiality, probability, and velocity. Aggregate information about the climate risk profile and the related changes is disclosed in the NLMK Group Risk
Internal carbon pricing
The Company uses internal carbon pricing to support the assessment and prioritization of climate projects, estimate costs associated with the introduction of the Carbon Border Adjustment Mechanism (CBAM), and manage climate risks. The internal carbon price is based
NLMK Group products facilitate
the transition to a low-carbon economy
In 2022, NLMK Group updated the output volumes for products that contributed to the consumer- side СО2 emission reduction as well as the estimate
of the emission reduction effects. The estimate showed that supplying to consumers the target volumes of such products in 2018−2023 would allow them to avoid over 20 million tonnes of CO2 emissions per year (which
is comparable to the Group's total annual CO2 emissions) and about 500 million tonnes for the entire product lifecycle (20-50 years).
Supply of heat and electric power by the Altai-Koks coke plant also drives down the СО2 emissions from coal burning in the town of Zarinsk. The avoided emissions are estimated at 0.6 million tonnes of СО2 per year.
Plans for 2024 and the medium term
In 2024, the Company plans to continue developing and implementing projects that help reduce СО2 emissions from the current processes as well as to take operations-level measures to reduce СО2 emissions. NLMK Group will continue working on the development of its decarbonization strategy.
2024 will also see the launch of the second wave of NLMK Europe's climate programme projects designed to improve the energy efficiency of NLMK Europe operations (20% of the emission reduction target envisaged by the strategy) as well as a number
of investment projects aimed at utilization of renewable energy sources and heat recovery (40% of the emission reduction target envisaged by the strategy).
The Group intends to engage with suppliers and clients to share information on the products' carbon footprint and decarbonisation targets, to continue the assessment and verification of its products' carbon footprint, and
to participate in the CDP programme.
Radar.
- see the Operational Control and Risk Management section for more detail
Every external factor is assessed in terms of the time horizon of its potential materialization. Three time horizons were identified: short-term (up to 2025), mid-term (2025−2030) and long-term (beyond 2030). It is expected that the technological transition risks will be relevant at all time horizons, and most risks will materialize in the long term, since the technology change in steelmaking will become substantial
by the late 2020s. In addition, chronic and acute physical risks will develop in the long term. The same can be said for the most significant long-term opportunities since
- more substantial increase in the low-carbon steel production will occur at that time frame.
Global climate change is associated not only with risks but with certain opportunities. In the context
of the Company's operations, this means greater returns on investment in low-carbon iron making technologies (HBI), expansion and commercialization of carbon capture, utilisation and storage (CCUS) technologies, and opportunities to use carbon credits to finance low- carbon initiatives.
on the projected allowance price under
the EU ETS adjusted for the Company's share of exports to Europe.
Scenario analysis overview
The Company uses a variety of sources to assess the climate risks and opportunities1. The following scenarios were selected for in-depth analysis: the Middle of the Road scenario (business-as-usual), the Sustainable Development scenario of the Paris Agreement (limiting global warming to well below 2°С), and the worst-
case scenario (for physical risks only) - Fossil-fueledDevelopment.
The first two scenarios were used to analyse
the following transition risks at the 2022-2030 horizon:
- Introduction of a carbon tariff on product imports into the EU
- Introduction of a carbon tariff on product imports into the USA
- Introduction of a tax on greenhouse gas emissions in Russia
- Global decline in steel demand
- Increased EAF competitiveness vs. the BF-BOF route
- Stricter "green" legislation in the EU
- For more information on major risks and opportunities associated with climate change, please visit theCompany website.
Consumer-side CO2 emissions avoided due to NLMK Group products sold within the strategic cycle of 2018-2023
Product | Sales, m t | Avoided CO2 emissions, m t of CO2 | |
Annual | Throughout the product | ||
lifecycle | |||
Thick plate for wind power installations | 0.9 | 16.0 | 320 |
Non-grain oriented steel | 1.4 | 6.0 | 181 |
Grain oriented steel | 1.7 | 0.2 | 5 |
Flat steel | 1.2 | 0.04 | 1 |
Wear-resistant and high-strength steel (Q&T & Q&P) | 0.8 | 0.4 | 4 |
TOTAL | 6.0 | 22.7 | 511 |
1 Including the International Energy Agency (IEA), the International Institute for Applied Systems Analysis (IIASA), Shared Socioeconomic Pathways (SSP), the World Economic Forum, the World Resources Institute (WRI), and the Climate Impact Atlas of the Royal Netherlands Meteorological Institute (jointly with the CMIP5 project).
28 | Sustainability Report 2023 | 29 |
Energy efficiency
Material topics
- Energy
Key events in 2023
- The hourly consumption rate of blast furnace gas by NLMK Lipetsk power plants reached historical peaks
- NLMK Lipetsk oxygen losses are at their historical lows following the launch of a new recipient group
- NLMK completed the construction of the new RCGP power distribution system. The installation of the core and auxiliary process equipment (boilers, turbo generators, gas holders) continues
- The medium-term programme for reliability improvement of the core equipment at Altai- Koks' thermal power plant continued
- The Company continued with the project of revamping its BF-4 air stoves. The project is aimed in particular at improving the energy efficiency and reducing CO emissions from the air stove operations. The phased equipment modernization project will be completed by 2026
- The phased lighting upgrade programme at Group sites was continued. In 2023, ca. 18,000 light fixtures were replaced with energy- efficient LED alternatives
Key figures for 2023
367.8 PJ | -3.4% yoy |
NLMK Group's total energy | |
consumption in 2023 | |
5.351 Gcal/t | -1.8% yoy |
Specific energy intensity of steel production at NLMK Lipetsk
Approach to energy management
[GRI 3-3]
Metallurgy is an energy-intensive industry. NLMK Group continues its systematic efforts to increase the energy efficiency of its production activities, seeking and introducing comprehensive solutions to improve its energy efficiency and sales reliability
in order to reduce costs and minimize its environmental footprint.
The Company has adopted a group-wide Integrated Management System Policy (IMS Policy). This policy in particular sets forth the vision, goals, principles, and management commitments related to the improvement of the energy efficiency.
NLMK Group aims to be a leader in adopting best practices to increase the energy efficiency
of the Company's operations and to bring the specific energy consumption and production costs as far down as is technologically and economically feasible. The main principles of the IMS Policy require reduction of the resource-intensity of the Company's operations using the following approaches:
- Reducing specific consumption of natural raw materials, water, fuel and energy
- Increasing production efficiency
- Re-usingresources and adopting the best available techniques (BAT)
The Group's commitments under the IMS Policy go beyond introducing advanced energy-efficient technologies and solutions in order to reduce
the consumption of energy resources. Major further commitments involve the development of captive power generation capabilities that utilize metallurgical gases and other captive recyclable energy resources as well as support of the use of renewable energy sources where applicable and viable. The purchased equipment and services are evaluated in terms
of compliance with the corporate energy efficiency requirements.
Since 2014, NLMK Group's Russian companies use a unified enterprise-leveltechnical energy management policy. Its objectives are to implement the most advanced technical solutions, equipment, and technologies to bolster the reliability, efficiency, and safety of the Group's energy sector. The policy sets out the priorities and rules for the use of technical solutions related to operations of energy facilities, implementation of investment programmes for new construction, upgrade of the core steel-making equipment, complex modernization of the NLMK Group companies' energy assets.
A key performance indicator for improving
the production energy efficiency is the specific energy intensity of the products (Gcal/t of output). The targets for these key performance indicators are set taking into account the best results achieved earlier, assessment of the potential of upgrading the process to the best technologically achievable level, as well as the results of benchmarking of similar equipment against the best global practices.
Certification
The Company's energy management system
is in compliance with the international ISO 50001 standard, as confirmed by an international certificate. One of the main requirements under this international standard is continuous improvement of the energy performance.
The system encompasses all core production sites of the Group:1:
- NLMK
- VIZ-Steel
- Altai-Koks
- Dolomit
- Stagdok
- Stoilensky
- NLMK Kaluga
- NLMK Metalware
- NLMK Ural
NLMK DanSteel has also been certified to ISO 50001.
In 2023, the Russian companies of the Group successfully completed an energy management compliance audit carried out by the new certification authority.
1 NLMK Kaluga, NLMK Metalware and NLMK Ural were covered by the "umbrella" certificate of compliance with the international standard up to Q4 2023.
30 | Sustainability Report 2023 | 31 |
Energy resource consumption in 2023
[GRI 302-1] [GRI 302-3]
In 2023, the total energy consumption within the Company stood at 367.8 PJ, which is 14.4 PJ lower year-on-year. The reduction was driven
Breakdown of non-renewable fuel consumption by NLMK Group in 2023, %
[GRI 302-1]
In addition to that, renewable energy resources are also used, in particular electrical power from renewable sources, woodchips and charcoal for the production of ferroalloys.
Increasing the share of low-carbon energy is one of the priority areas of NLMK Group's efforts aimed at reducing the production carbon intensity. Nuclear energy is one of the main decarbonization tools,
by the divestment of NLMK Russia Long Products from the Company in Q4 2023.
NLMK Group uses a variety of non-renewable fuels
in its production activities: natural gas accounts for 26.6% of the total balance, coal and coke account for 59.8%, and pulverized coal accounts for 12.8%.
366.6PJ
1.38
1.49
0.1
0.8
In 2023, the share of renewable electric power decreased to 3.89% of the total electricity consumption. The reduction was driven by the switch of the Russian production sites to almost 100% low-carbon electric power supplied by nuclear power plants. The share
of renewable energy in the total volume of electricity consumption is shown without transit flows. NLMK Group did not make any direct purchases from renewable energy suppliers.
The share of renewable electric energy in the total NLMK Group energy consumption is 0.34%.
currently accounting for a third of global low-carbon electricity production. In 2023, the share of power supplied to Group sites by nuclear power plants (NPPs) grew to 6.1 bn kWh. The total share of energy from renewable sources and energy from low-carbon sources (NPPs) in 2023 stood at 6.56% of the total amount
of energy consumed by the Company. The share
of energy purchased from NPPs by Russian companies is determined in accordance with the terms of direct sale and purchase agreements.
Non-renewable energy consumption | Coal and coke products | . |
Natural gas | . | |
Pulverized coal | . | |
Other types of fuel incl. motor fuel | . | |
Fuel oil | . |
Total energy consumption by NLMK Group1, PJ | Consumption of non-renewable energy | ||||||||||
[GRI 302-1] | by NLMK Group2, PJ [GRI 302-1] | ||||||||||
413.6 | 382.7 | 396.4 | 403.6 | 382.2 | 412.1 | 394.8 | 401.9 | ||||
367.8 | 381.3 | 380.5 | |||||||||
406.2 | 396.3 | 366.6 | |||||||||
390.2 | |||||||||||
374.3 | 374.6 | ||||||||||
362.8 | |||||||||||
2018 | 2019 | 2020 | 2021 | 2022 | 2023 | 2018 | 2019 | 2020 | 2021 | 2022 | 2023 |
Общее потребление энергии в Группе НЛМК Общее потребление без дивизиона НЛМК Сорт
Consumption of non-renewable fuel by NLMK Group, PJ [GRI 302-1]
Type of fuel | 2018 | 2019 | 2020 | 2021 | 2022 | 2023 |
Coal and coke products | 208.64 | 185.24 | 197.64 | 195.70 | 178.40 | 199.30 |
Natural gas | 87.75 | 91.26 | 85.86 | 91.01 | 81.79 | 88.71 |
Pulverized coal | 43.30 | 36.15 | 43.36 | 44.13 | 47.05 | 42.51 |
Motor fuel (petrol, diesel, liquefied gas) | 2.79 | 2.91 | 2.90 | 3.10 | 2.73 | 2.55 |
Fuel oil | 0.04 | 0.21 | 0.29 | 0.25 | 0.36 | 0.27 |
Total | 342.53 | 315.77 | 330.05 | 334.19 | 310.33 | 333.34 |
- The methodology for calculating the energy consumption by Group companies: purchased energy minus sold energy (sales, shipment, transfer) at each production site. In Q4 2023, some of its assets (NLMK Russia Long Products companies and partially NLMK Vtorchermet) were removed from the Company. From 2023, this report includes the assets of NLMK India.
- Methodology for calculating non-renewable types of energy includes total energy consumption minus renewable energy.
Renewable electric energy consumption across NLMK Group1 [GRI 302-1]
Year | 2018 | 2019 | 2020 | 2021 | 2022 | 2023 |
Share of renewable electric energy in total energy | 4.86 | 5.10 | 5.14 | 5.14 | 5.39 | 3.89 |
purchased, % | ||||||
Total share of renewable electric energy in total | 0.37 | 0.37 | 0.42 | 0.44 | 0.43 | 0.34 |
energy consumed, % | ||||||
Total renewable electric energy consumed, PJ | 1.51 | 1.43 | 1.68 | 1.79 | 1.64 | 1.23 |
Share of renewable electric energy in total electricity purchased by region, without transit flows, %
Country | Share of renewable energy2 | Source | Companies |
Russia | ~0.0 | Hydro, wind, solar | NLMK, Stoilensky, NLMK Kaluga, NLMK Ural, NLMK |
Metalware, VIZ-Steel | |||
USA | 21.29 | Hydro, wind, solar, | NLMK Indiana, NLMK Pennsylvania & Sharon Coating |
biofuel | |||
Belgium | 23.21 | Wind, solar, biofuel | NLMK La Louvière, NLMK Clabecq |
France | 21.06 | Hydro, wind, solar, | NLMK Strasbourg |
biofuel | |||
Italy | 37.05 | Hydro, wind, solar, | NLMK Verona |
biofuel | |||
Denmark | 99.39 | Wind, solar, biofuel | NLMK DanSteel |
India3 | 21.72 | Hydro, wind, solar, | NLMK India Coating |
biofuel | |||
- The calculation assumes a conversion factor of 1 MWh = 3.6 GJ.
-
The share of generation from renewable energy sources in the Russian Federation in 2023 is represented in accordance with the Association "NP Market council" reports:https://ais.np-sr.ru/ru/iasen/information/IASE_0V_R11_GENERATION_tipy_gen#0/11/GENERATION;https://ais.np-sr.ru/ru/iasen/information/IASE_0V_R16_GENERATION_tipy_gen#0/16/GENERATION;https://ais.np-sr.ru/ru/iasen/information/IASE_0V_R19_GENERATION_tipy_gen#0/19/GENERATION;https://ais.np-sr.ru/ru/iasen/information/IASE_0V_R41_GENERATION_tipy_gen#0/41/GENERATION.
The data for Europe are presented according to BP Statistical Review of World Energy 2023 https://www.bp.com/en/global/corporate/energy-economics.html?ysclid=lt2karte62637382987[page 8, 44, 45].
The data for the USA are presented according to Monthly Energy Review US Energy Information Administration https://www.eia. gov/totalenergy/data/monthly/pdf/mer.pdf[page 133].
The data for India are according to All India Electricity Statistics. General Review 2023 https://cea.nic.in/general-review-report/?lang=en[page 15]. - Starting from 2023, the report includes the data on NLMK assets in India.
32 | Sustainability Report 2023 | 33 |
Specific energy1 intensity of NLMK Lipetsk, Gcal/t [GRI 302-3]
5.469 | 5.641 | 5.546 | 5.402 | 5.452 | 5.351 |
2018 | 2019 | 2020 | 2021 | 2022 | 2023 |
The year-on-year decrease of NLMK Lipetsk specific energy intensity in 2023 was driven mainly
by the implementation of energy efficiency projects and an increase in the steel output by 8.3%.
Captive electricity generation
One of the methods used by NLMK Group to achieve energy cost reduction is to implement investment projects and optimization initiatives aimed at increasing captive generation of electricity and thermal energy.
The electricity is generated at the Company's captive power plants, which are chiefly powered by by-product fuel gases. More than 80% of the electricity generated at NLMK Lipetsk (and used for its production needs only) and 100% of the electricity generated at Altai-Koks is produced using NLMK Group's captive recyclable resources (steelmaking gases).
The maximum possible utilization of the available recyclable energy is one of the main challenges faced by NLMK Group; overcoming this challenge will make it possible to not only minimize expenditure but also to reduce our environmental impact by cutting emissions of greenhouse gases and other substances.
Before the sale of NLMK Group's long steel products business, the Company's total installed in-house generation capacity stood at 733 MW, including
- 522 MW at the Lipetsk site
- 200 MW at Altai-Koks
- 11 MW at NLMK Ural
722MW
the installed in-house generation capacity of NLMK Group as at the end of 2023
Captive electricity generation at NLMK Group sites2
Captive electricity generation at NLMK Group sites
NLMK Lipetsk | 522 MW |
Co-generation plant: fuel - coke oven gas, blast furnace gas, natural gas
Recovery co-generation plant:
fuel - blast furnace gas, natural gas
Top pressure recovery turbine station: no fuel is used; instead, electricity is generated from excess blast furnace gas pressure
Altai-Koks | 200 MW |
Co-generation plant: fuel - coke | |
oven gas | |
NLMK Ural | 11 MW |
Mini gas-pistonco-generation plant: fuel - natural gas
Share of captive electricity in total electricity consumption at NLMK Lipetsk, %
65.0 | 63.7 | 63.4 | 66.4 | 65.5 |
58.0
2018 | 2019 | 2020 | 2021 | 2022 | 2023 |
In 2023, the share of captive electricity generation decreased year-on-year due to higher consumption at the Lipetsk site with the generation equipment still operating at its maximum capacity.
Captive electricity generation1 at NLMK Lipetsk
84.0 | 82.0 | 80.6 | 82.0 | |
77.2 | ||||
72.2
489.2 486.8 488.3
478.3 480.2
450.2
2018 | 2019 | 2020 | 2021 | 2022 | 2023 |
Captive power generation, MW
Share of captive generation from secondary fuel gas, %
The increase in power generation capacity was driven by phased implementation of optimization initiatives aimed at higher utilization of cogeneration and recovery cogeneration equipment.
The project to build a new recovery cogeneration plant (RCGP-2) fuelled by captive recyclable resources continues. Once launched, the plant will improve NLMK Lipetsk's self- sufficiency in electricity
up to 94%
The new plant will be fuelled by the waste gases from steel production: BOF and BF. This is going to become the first project
in Russia to use BOF gas for power generation. The installed capacity of the new recovery cogeneration plant will be 300 MW.
In 2023, the Company completed the construction of the plant's power distribution system. Installation of core and auxiliary equipment continues. Commissioning procedures are expected to start in 2024.
The launch of a power station fuelled by waste gases from steelmaking and blast furnace operations will enable an annual reduction in CO2 emissions of 650,000 tonnes (36 kg per tonne of steel).
- Specific energy intensity = (energy consumption of steel production / energy consumption of extraction and processing of raw materials, Gcal) / (the volume of steel production / extraction and processing of raw materials, t). The following types of energy resources were used in the calculation: purchased: coking coal and additives, pitch coke, lump coke, coke breeze, pulverized coal, natural gas, fuel oil, thermal energy as hot water, steam, electricity, oxygen (NLMK Lipetsk and NLMK Kaluga), nitrogen and hydrogen (NLMK Lipetsk), and heat from chemically treated water (VIZ-Steel); sold: coke breeze, coke nut, chemical products, blast furnace gas, steam, thermal energy as hot water, oxygen, nitrogen, compressed air, industrial water, and commercial pig iron.
- Prior to Q4 2023.
1 Captive power generation includes the energy generated by the top pressure recovery turbine station (in blast-furnace shop No.2).
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OAO NLMK - Novolipetskiy Metallurgicheskiy Kombinat published this content on 27 June 2024 and is solely responsible for the information contained therein. Distributed by Public, unedited and unaltered, on 27 June 2024 14:09:00 UTC.